Plastic Injection Moulding for Medical & Regulated Manufacturing

Regulated Manufacturing Challenges

  • Documented validation and PPAP requirements
  • Batch traceability and inspection control
  • Material compliance and specification integrity
  • Tool modification control and revalidation
  • Controlled assembly and packaging environments

Consistency and documentation are as critical as dimensional accuracy.

Validation & Quality Governance

SGH operates under ISO 9001 and ISO 14001 frameworks, with ISO 13485 alignment supporting regulated sector expectations.

Our validation processes include:

  • Structured tool trials
  • Dimensional verification
  • Cosmetic and functional review
  • Controlled documentation and approval workflows

Where required, we support formal PPAP submissions and documented process capability reporting.

A medical entenox breathing apparatus.

ISO Class 8 Cleanroom Assembly

While injection moulding is conducted in controlled production environments, SGH provides ISO Class 8 cleanroom capability for secondary assembly and packaging operations where required.

This supports:

  • Controlled assembly processes
  • Reduced contamination risk
  • Regulated product handling

Tooling Control & Lifecycle Discipline

Regulated environments require clear tool ownership, modification control and documented servicing.

Our integrated toolroom provides:

  • Preventative maintenance scheduling
  • Controlled repair and cavity modification
  • Post-modification validation
  • Transparent tooling records

Established Regulated Sector Supply

SGH has supported Oxylitre for over 22 years, supplying components integral to medical product programmes serving the NHS.

During the COVID-19 pandemic, SGH implemented dedicated supply cells and transitioned to twin-shift operations to meet urgent demand increases, maintaining uninterrupted component supply during a period of exceptional national pressure.

Long-term regulated supply demands operational agility combined with disciplined governance.

Established Medical Device Supply Experience

SGH has supported DePuy, a Johnson & Johnson company, for over a decade, supplying injection mould tools used within orthopaedic device manufacturing programmes.

Medical device supply demands structured tool control, dimensional precision and disciplined lifecycle servicing. Our integrated toolroom and regulated production governance framework supports long-term tooling performance within compliance-driven environments.

This experience reinforces our ability to operate within high-accountability supply chains requiring documented control and repeatable performance.

UK Manufacturing Stability for Regulated Supply Chains

For regulated and healthcare-related supply chains, UK-based production provides:

  • Audit accessibility
  • Structured compliance oversight
  • Controlled material sourcing
  • Reduced geopolitical exposure

SGH’s Greater Manchester manufacturing footprint supports transparent collaboration and controlled supply continuity.

Discuss Your Regulated Manufacturing Requirements

If your programme requires structured validation, documented traceability and controlled assembly capability, SGH provides ISO-aligned tooling and production governance within a UK manufacturing framework.

We welcome confidential, compliance-focused technical discussions.

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